Do it yourself
Frequently asked questions about cars and motorcycles
Replacing the clutch in a Polaris ATV can be a complex task and requires advanced mechanical skills. However, here is a general overview of the steps that may be involved in the process. It is strongly recommended to consult the repair manual specific to your Polaris ATV model and, if necessary, seek qualified professional assistance to perform the clutch replacement correctly. Here is a general guide: Prepare the ATV: Ensure the ATV is turned off and positioned on a flat, stable surface. Remove any covers or panels necessary to access the clutch. Drain the coolant: If the clutch is liquid-cooled, it may be necessary to drain the coolant from the system. Consult the manual for specific instructions. Remove the cover panel: Remove the panels or covers needed to access the clutch. You may also need to remove other parts, such as the fuel tank or exhaust system, depending on the model. Disconnect the throttle cable: Disconnect the throttle cable from the clutch lever to allow for the removal of the clutch. Disconnect the clutch cable: Disconnect the clutch cable from the clutch lever. You may need to remove the cable from the housing or mounting brackets. Remove the clutch: Remove the bolts or screws securing the clutch in place. Gently pull the clutch to remove it from the crankshaft. Install the new clutch: Install the new clutch following the manufacturer's specific instructions. Ensure the clutch is correctly aligned on the crankshaft. Reinstall the parts: Reinstall the parts you removed during disassembly, including the cover panels, fuel tank, and exhaust system. Reconnect the clutch cable and throttle cable: Reconnect the clutch cable to the clutch lever and the throttle cable to the throttle lever. Refill the coolant (if applicable): If you drained the coolant, refill it according to the manufacturer's specifications.

Updated on 20 September 2026 by ScegliAuto

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