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  6. : How to replace the clutch in the Polaris ATV quad

Model: (Various brands) Various
Part: Clutch
How to replace the clutch in the Polaris ATV quad

Replacing the clutch in a Polaris ATV can be a complex task and requires advanced mechanical skills. However, I can provide you with a general overview of the steps that may be involved in the process. It is highly recommended to consult the specific repair manual for your Polaris ATV model and, if necessary, seek qualified professional assistance to properly replace the clutch. Here is a general guide:

Prepare the ATV: Make sure the ATV is turned off and place it on a flat and stable surface. Remove any cover or panel necessary to access the clutch.

Coolant drainage: If the clutch is liquid-cooled, you may need to drain the coolant from the system. Consult the manual for specific instructions.

Remove the cover panel: Remove the panels or covers necessary to access the clutch. You may also need to remove other parts, such as the fuel tank or exhaust system, depending on the model.

Disconnect the throttle cable: Disconnect the throttle cable from the clutch lever to allow for clutch removal.

Disconnect the clutch cable: Disconnect the clutch cable from the clutch lever. You may need to remove the cable from the housing or mounting brackets.

Remove the clutch: Remove the bolts or screws holding the clutch in place. Gently pull the clutch to remove it from the engine shaft.

Install the new clutch: Install the new clutch following the manufacturer's specific instructions. Make sure to properly align the clutch on the engine shaft.

Reinstall parts: Reinstall the parts you removed during disassembly, including cover panels, fuel tank, and exhaust system.

Connect the clutch cable and throttle cable: Reconnect the clutch cable to the clutch lever and the throttle cable to the throttle lever.

Refill coolant (if applicable): If you drained the coolant, refill it following the manufacturer's specifications.


Posted on 21 March 2024 by ScegliAuto

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How do you replace the clutch on the Sherco ST 290?

In order to replace the Sherco ST 290 clutch it is necessary to loosen the screws that secure the casing positioned on the right side of the bike, immediately under the exhaust pipe. Once the casing has been opened, it will be possible to access the components inside, which must be disassembled by loosening its screws. These once removed will allow you to extract all the clutch plates, so that they are replaced with new spare parts. They must be fixed with the relative bolts going to protect everything with the relative casing.

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by ScegliAuto

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