Do it yourself
Frequently asked questions about cars and motorcycles
Car tutorial (Do it yourself) Motorcycle tutorial (Do it yourself) Frequently Asked Questions

Cylinder Head Resurfacing and Engine Gasket Kit Replacement

Model: Citroen Xsara MK 1 - Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Part: Engine

Video tutorial

After resurfacing the cylinder head, check the flatness of the surface using a straight edge and a feeler gauge; repeat the same check on the cylinder block. Replace the valve guide seals using a special arch clamp to compress the valve spring and remove it from its seat (lubricate the new seal before inserting it into its seat); replace the intake manifold gaskets and secure it to the cylinder head; perform the same operation for the exhaust manifold.

Clean the threads of the cylinder head mounting holes, ensuring no debris falls into the cylinders; apply the new cylinder head gasket and secure it using a new set of studs with sealing paste. Insert the new valve lifters, the new camshaft, and apply gasket sealant before fitting the retaining plate; replace the camshaft oil seals and then install the timing pulleys and belt, ensuring the timing marks are aligned.

Finally, fit the rocker covers with the new gaskets.


Updated on 12 February 2026 by ScegliAuto


Related tutorials

Replacing the Cylinder Head Gasket
Replacing the Cylinder Head Gasket
Citroen Xsara (1997-2006 / MK 1) When replacing the cylinder head gasket, it is good practice to have the head itself skimmed to eliminate any warping caused by overheating; after sk…
Replacement of Rocker Cover Gasket
Replacement of Rocker Cover Gasket
Citroen Xsara (1997-2006 / MK 1) Before applying the new gasket, thoroughly clean its seating area, both on the cylinder head side and under the cover itself: cleaning is very import…
Intake Manifold Gasket Replacement
Intake Manifold Gasket Replacement
Citroen Xsara (1997-2006 / MK 1) The intake manifold gasket consists of four rubber rings that must be placed in their respective grooves corresponding to the intake ports; once the …

Other guides you may be interested in

How to Replace the Glow Plugs in the Fiat Ducato 2.3 Multijet?

Glow plugs, as the name suggests, raise the temperature of the engine in diesel vehicles to allow for easier starting. The manufacturer, in this case, Fiat for the Ducato 2.3 Multijet, specifies how often they should be replaced, and a warning light will illuminate when it's time. This work is carried out under the bonnet. First, remove the upper engine cover, then lift the coil and, using a socket wrench of the appropriate size, unscrew the glow plug to remove it from the base, followed by installing the new one.

Watch the video!


by ScegliAuto

More videos