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Replacing Handlebars on Benelli TRK 502

Model: Benelli Trk 502
Part:

Video tutorial

In this tutorial video, follow the steps to remove and replace the handlebars on a Benelli TRK 502. First, use an Allen key to unscrew the screws on the levers to remove them from both sides. After removing the lever guards, pull the handlebar outwards to extract it. Now, replace it with the new one, inserting it until it is fully seated (ensure you can press the clutch lever all the way down).

Finally, reassemble the lever and perform the same operation on the other side!


Updated on 24 April 2026 by ScegliAuto


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In the case shown in the video, the new keys are not recognised by the ECU: the Vespa starts but does not run (thus the immobiliser is active). The solution shown in the video involves locating the immobiliser chip in the old key (the one recognised by the ECU). Open the cover on the key (only red master keys or some blue ones), remove the chip (which is a small black cylinder or rectangle), insert it into the new key in place of the new one, and try to start. Now the key will work. If the master key is red, it will definitely work. If it is blue, it might work: you need to cut the silicone; this is possible but a delicate operation. If it is a black clone key, then it is a system that does not work.

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by ScegliAuto

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