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How to replace the EGR valve without removing the engine on an Iveco Daily

Model: IVECO Daily
Part: EGR valve

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Video tutorial

In this video, see how to change the EGR valve on an Iveco Daily without having to remove the entire engine: it involves removing parts of an engine that have been there for 15 years, so a hammer and chisel will be needed! The YouTuber has removed part of the fireproof insulation, accessing from the inside and removing the dashboard, as the EGR valve is located right next to it, on the passenger side.

Remove the two bolts shown in the video, the rubber cooling hoses, and then you can take out the EGR: you can easily find the EGR valve on e-commerce sites, but we prefer not to provide a code, as there are many versions of this van, so simply typing "EGR valve for Iveco Daily" will help you find the version suitable for your vehicle.

Reassembly through the opening made in the van is quite straightforward, following the precise instructions from the YouTuber. Before closing everything up, it is necessary to test to ensure everything functions perfectly.

Now, recreate the shield and insulation between the engine and the cabin with an aluminium plate glued with silicone, some glass wool, and then reassemble the dashboard in its place.


Updated on 7 September 2026 by ScegliAuto


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