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Cleaning the EGR Valve and Intake Manifold

Model: Audi A6 C6, MK 3 - Years: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Part: EGR valve

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Video tutorial

If you experience engine performance issues, excessive smoke, and sometimes difficulty starting, there is likely a problem with clogging in the EGR valve. This valve is located right at the entrance of the intake manifold and is connected to the exhaust manifold through a flanged pipe; its function is to reintroduce some exhaust gases back into the intake.

The constant contact with exhaust gases and possible oil leaks cause it to become dirty. Start by removing the EGR valve, first taking off the shut-off valve (which looks like a throttle body and is connected to the intercooler hose), and then remove the intake manifold.

Clean both the valve and the manifold thoroughly, then reinstall everything in reverse order.


Updated on 15 February 2026 by ScegliAuto


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