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How to Remove the Glow Plugs from a Ford Mondeo 2.0 MK 5 Engine

Model: Ford Mondeo / Fusion MK 5 - Years 2022-2026
Part: Glow plugs

The video shows the complete procedure for removing the glow plugs from a 2.0 TDCI T7CP engine that has had a major issue due to an oil leak from the turbo. The YouTuber, before disassembling, wants to verify that the problem is indeed the glow plugs and checks with a multimeter: seeing an open circuit, he determines that the glow plugs are burnt out and need replacing. To access these components, several parts must be removed from the upper part of the engine. Disconnect the main electrical connector going to the glow plugs, remove the fuel lines by prying on the plastic tabs, disconnect the electrical connectors on the fuel filter housing, and remove the fixing bolts to take off the component. Loosen the clamp and remove the pipe from the turbo to the intake manifold, moving it towards the radiator; disconnect the electrical connectors of the MAP sensor and the rail pressure sensor. There is a small pipe above: disconnect it, along with the wiring that runs above it. Also, remove the 4 bolts securing the exhaust gas recirculation pipe to the manifold. Now, unscrew the 3 bolts that secure the intake manifold to the cylinder head. It is advisable to use a flexible extension. You should also unscrew the bolt that secures the oil dipstick tube to the cylinder head, allowing you to move it slightly and access the last glow plug. Finally, we reach our glow plugs: unplug the connectors, use a long socket to unscrew them, but do so very carefully: if it breaks inside the cylinder head, it is a serious problem. If the tip is grey and clean, the glow plug is functioning well; if it is black and sooty, it is almost certainly worn out.

Posted on 26 September 2026 by ScegliAuto

Video tutorial

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