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Removing the intake manifold on the Mazda MX-5

Model: Mazda Mx 5 MK 1 - Years 1989-1997
Part: Engine

Let's see in this video tutorial how to remove the intake manifold on a Mazda Mx5 produced from 1990 to 1993. First we detach the throttle cable from the throttle valve by rotating the throttle body and removing the cable laterally. Now we remove the suction hose held by a clamp and also a flexible hose located below on the left. At this point we remove the air solenoid located on the top of the intake manifold by unscrewing its four 8mm bolts. Once this is done, we also remove the fuel pipe held by two bolts. Finally we begin to unscrew the nine bolts that connect the intake manifold to the engine block and remove any other pipes still attached to the manifold. Remember to put a tray under the engine to collect the coolant that will come out during the course of the operation.

Posted on 3 September 2022 by ScegliAuto

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Lift the vehicle on suitable axle stands, remove the front wheels, and then the front bumper and grille. Proceed to remove the front headlights; drain the coolant, remove the intercooler radiator and the hoses connecting it to the intake system. Position the new intercooler radiator in the grille, temporarily securing it with cable ties, and mark with a marker the part of the metal that needs to be removed to allow the new hoses to pass through. Cut the marked portion of metal and apply a gasket to the edge. Remove the inner cover of the bumper and position it near the radiator to identify any interfering parts to eliminate: again, apply a gasket to the edge of the cut. Create brackets for securing the new radiator and proceed with the installation of the connecting pipes from the radiator to the intake, shaping and connecting them appropriately. Finally, reassemble the bumper, headlights, and grille.

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by ScegliAuto

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