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Replacement of Cylinder Head Gasket
Model: Ford Fiesta
Be91, MK IV, MK 4, Fiesta 4
- Years 1996-2002
Before applying the new cylinder head gasket, ensure that the surface of the head and the cylinder block is perfectly flat: use a straight bar and a feeler gauge for valves; once this check is complete, check the valve interference and re-tap the threads of the head fixing holes, taking care not to let chips fall into the cylinders; then check the piston interference and insert the guide bushes to centre the gasket and the head; once the new gasket is positioned, place the head, apply copper grease to the new set of studs, and tighten them in a cross pattern, first with a torque wrench, then with a calibrated wrench.
Updated on 14 February 2026 by ScegliAuto
Video tutorial
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Installation of Upgraded Intercooler Radiator with Pipes
Lift the vehicle on suitable axle stands, remove the front wheels, and then the front bumper and grille. Proceed to remove the front headlights; drain the coolant, remove the intercooler radiator and the hoses connecting it to the intake system. Position the new intercooler radiator in the grille, temporarily securing it with cable ties, and mark with a marker the part of the metal that needs to be removed to allow the new hoses to pass through. Cut the marked portion of metal and apply a gasket to the edge. Remove the inner cover of the bumper and position it near the radiator to identify any interfering parts to eliminate: again, apply a gasket to the edge of the cut. Create brackets for securing the new radiator and proceed with the installation of the connecting pipes from the radiator to the intake, shaping and connecting them appropriately. Finally, reassemble the bumper, headlights, and grille. by ScegliAuto More videos
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